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Robotics Case Studies

Industry : Metals

JST Goes to Great Lengths to Advance Semiconductor Manufacturing with Rexroth Automation

POSTED: 03/23/2017

Challenge Create a 138-foot-long wet bench silicon cleaning station utilizing multiple Cartesian robots driven by a combination of linear motion and control technologies Rexroth Solution CKR belt-driven linear modules CKK ball screw linear modules MKR belt-driven linear modules IndraDyn MSK synchronous servo motors IndraDrive C digital intelligent servo drives Rexroth EasyHandling System Results Effective use of overhead Cartesian robots Precision,

Robotics Makes the Right Move for Medifast

POSTED: 03/22/2017

Delta robot adds flexible automation, improves transfer between poucher and cartoner Challenge: Improve product transfer between Medifast's pouching and cartoning machine KHS Bartelt and Rexroth Solution: Three-axis delta picker robot controlled by Rexroth’s IndraMotion MLC motion logic control platform IndraControl L65 controller with Sercos ring IndraDrive Mi cabinet-free integrated servo motor/drives IndraDrive M digital intelligent servo drives IndraDyn

Universal Robots Racks Up the Benefits at Eatelex

POSTED: 12/12/2016

Installing a Universal Robot to pick metal parts out of a press brake solved several automation headaches at Etalex; a Canadian manufacturer of shelving systems that had no room for safety guarding in front of the press and needed a flexible user-friendly robot that could safely handle the pick and

Friction Stir Welding: A Sustainable Solution

POSTED: 01/25/2016

In the automotive industry where fuel economy rules, the mass of a car is an important factor when making a purchase. It takes more fuel and energy to move a heavier vehicle, so new technologies are continually being developed in order to reduce energy and fuel consumption. Now, with the

JMP's Automation Solution Delivers Plastic Bags in Only Four Seconds

POSTED: 12/28/2015

The Challenge Struggling to meet the demand for their product, our client, a paper and plastic bag fabricator, turned to JMP for help. The manual system they had in place was labour intensive and ergonomically challenging for the workers, and cost too much. The JMP Approach JMP created a material handling

Schmalz Lifters Effective at Reducing Injury and Worker Compensation Claims

POSTED: 05/05/2015

In today’s world it is essential that companies run lean and efficient processes while increasing ergonomic and safe work-flows that protect and broaden the work force. Vacuum Tube Lifters are an economical and practical tool for meeting each of these essential goals. In 2010 an independent study conducted at Munster International Airport reported that after one

Simple Solutions for Multi-carriage Tracks

POSTED: 02/09/2015

Kawasaki Robotics US

Robotic Press Break-Automated Metal Bending

POSTED: 08/14/2013

Midwest Engineering Systems Inc. (MWES) provided a Robotic Brake Press Tending System to automate the metal part bending process of a Bystronics Brake Press for a metal fabricator.  The goal is to completely automate the brake press to bend a variety of different parts. The Challenge: Must be capable of

Grippers that Hold Up in Extremely Tough Environments

POSTED: 05/10/2013

Bremen Castings, a precision CNC machine shop and foundry located in Bremen, Indiana, has a tough job to do. Producing gray iron castings from recycled material is a job

Resistance spot-welding of aluminium moves from test phase to production-line implementation

POSTED: 04/30/2012

Georg Fischer Automotive uses innovative resistance spot-welding process for vehicle door-frame joins The automobile industry supplier Georg Fischer Automotive has deployed an innovative version of the highly productive resistance spot-welding process to weld joins on the door-frames of the new Porsche Panamera. Delta Spot has allowed the car-making specialists at GFA’s

Centerless Grinder Automation

POSTED: 04/30/2010

Customer Information - The customer runs a precision machine shop manufacturing a great variety of parts for the industrial, commercial and aerospace markets. Part volumes are low to medium. Application - Automation of a Royal Master TG - 12 manual centerless

Speeding Up During Global Slowdown

POSTED: 04/21/2009

Introduction The competitiveness among companies in the highly automated metal fabrication industry is tough in these days of global economical slowdown. Efficient production along with a high output of the line(s) is crucial for the plants. Plants with low productivity will quickly

Small FAB & Machine Shop Gets Big Results with Robots

POSTED: 10/10/2007

‘‘It would take four men to keep up with one of our new robotic welding cells,’‘ says Matt Tucker, Project Engineer in charge of all robotic applications at Tucker’s Machine & Steel Service Inc. in Leesburg, Florida.  ‘‘People get tired and bored welding thousands of the


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