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Robotics Case Studies

Industry : Automotive Component

Tray Loading Robot

POSTED: 05/05/2010

Customer Information – ASCO Sintering is an employee-owned company and is a leader in the design and manufacturing of powdered metal products. For the past 50 years, ASCO Sintering has maintained strong relationships with several Fortune 500 companies in

Centerless Grinder Automation

POSTED: 04/30/2010

Customer Information - The customer runs a precision machine shop manufacturing a great variety of parts for the industrial, commercial and aerospace markets. Part volumes are low to medium. Application - Automation of a Royal Master TG - 12 manual centerless

Classic Metal Finishing: Robot Provides Increased Production and Flexibility…A Robot Case Study

POSTED: 12/07/2009

Classic Metal Finishing, based in Jackson, Mich., is a supplier of components for the aerospace, motorcycle, racing, and medical industries. The plant was purchased in February, 2008 by Classic Metal Finishing and Classic Turning.  Classic Turning performs high-end CNC machining of components and Classic Metal Finishing performs anodizing and dry

Deployment of Robots Within Insert Molding Workcells Results in Dramatic Improvements

POSTED: 04/29/2009

Every year products are being made smaller and smaller and tolerances become tighter and tighter. And when you add the need to meet strict safety-code requirements, it becomes a formula for finding new ways to

Speeding Up During Global Slowdown

POSTED: 04/21/2009

Introduction The competitiveness among companies in the highly automated metal fabrication industry is tough in these days of global economical slowdown. Efficient production along with a high output of the line(s) is crucial for the plants. Plants with low productivity will quickly

Routing system reduces race kit car cost and improves quality

POSTED: 08/28/2008

Challenge Factory Five Racing, Inc., was faced with the challenge of trimming fiberglass and plastic reinforced kit car panels by hand using routers and trim fixtures. The hand trimming process and accidental fixture movement created inconsistencies in quality and contributed to a high reject rate. Solution KMT Robotic Solutions responded to

Router Trimming system produces Class A surfaces

POSTED: 08/28/2008

Challenge Durakon Industries, headquartered in Lapeer, Mich., is the world’s leading supplier of vehicle protection and cargo management systems for original equipment manufacturers and the aftermarket. In trimming a variety of large, molded in color automotive exterior trim components, Durakon needed a robotic router trimming solution that could meet the

Carbon Fiber Part Router Trimming

POSTED: 08/11/2008

Challenge PlasanUSA, a Vermont, USA, based manufacturer of custom carbon and fiberglass composite automotive components, is a major supplier of automotive fenders, hoods and roof panels for leading American sports cars. When Plasan (then Vermont Composites) won the business

A Turn for the Better -- Gripper Extends Robot's Work Envelope

POSTED: 06/01/2008

When packaging stamped parts, a KUKA robot reaches out beyond its "natural" work envelope - an advantage which makes investment in a larger robot unnecessary. This cost-effective solution is based on an eccentric gripper by means of which the carrier being used can be filled all the way to the

Experience Leads to Success

POSTED: 04/20/2008

MOHR (Germany) - This plastics and metal working company uses Stäubli 6-axis-robots in fully automated cells for metal gearshaft coating and printed circuit boards, as well as in fully automated assembly cells for heated windshield wiper nozzles for the automotive industry. Six Stäubli robots - models RX130, RX90, RX90 L

Bosch Rexroth Helps Semiconductor Equipment Company Lower Costs, Simplify Purchasing

POSTED: 07/16/2007

  Semiconductor manufacturing is probably the most exact manufacturing activity in the world. Companies are using expensive, precise machinery to produce semiconductor wafers whose features will soon be measured down to the thickness of atoms. The latest generation of processing equipment uses round silicon wafers 300 mm in diameter and achieves line

Engineered Machined Products: A Company Standing the Test of Time in Michigan’s Upper Peninsula

POSTED: 09/19/2006

Engineered Machined Products (EMP), based in Escanaba, Mich., is a Tier 1 supplier to major diesel engine manufacturers.  It is hard to imagine that such a successful and high-tech manufacturing operation is located in the natural beauty of Michigan’s Upper Peninsula, but it’s there, and if

Automotive Stamping Study at DaimlerChrysler Finds New Vacuum Technology Elicits Potential Annual Savings of $400,000/plant

POSTED: 12/14/2005

  Summary A recent comparative vacuum technology study performed by Dr. Kingman Yee, as part of a DaimlerChrysler Summer Intern Professors Program, found that air consumption could be reduced by 98% when equipping a robot’s end-of-arm tooling with COAX® technology and a Vacustat™ check valve.  The study

Machine Vision and Industrial Robots: A Powerful Team

POSTED: 10/05/2004

Machine Vision and Industrial Robots: A Powerful Team Reprinted by Permission from Robotics World Magazine (Posted 10/05/2004) While robotic assembly applications have increased in both number and complexity over the years, a large number of applications have been passed over due to technology.


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