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Robotic Resources

Case Studies

Application: Material Removal & Cutting

Improving Accuracy with Quad Inverted Robot Waterjet Cell

POSTED: 05/17/2012

Client Saves Cost and Improves Accuracy with Quad Inverted Robot Waterjet Cell   Tech-Con Automation helps automotive customer cutting carpets to increase accuracy.   Our client is an automotive carpet manufacturer that required a method to cut the carpet into appropriate shapes in a way that was fast, accurate, and

KMT Robotic Solutions responds quickly to repair flood damaged robotic system at Tier II supplier

POSTED: 06/22/2010

On Saturday, May 1, 2010, the Cumberland River overflowed its banks and caused extensive flooding in Nashville, TN. For three (3) days a Tier II supplier

Tray Loading Robot

POSTED: 05/05/2010

Customer Information – ASCO Sintering is an employee-owned company and is a leader in the design and manufacturing of powdered metal products. For the past 50 years, ASCO Sintering has maintained strong relationships with several Fortune 500 companies in

Centerless Grinder Automation

POSTED: 04/30/2010

Customer Information - The customer runs a precision machine shop manufacturing a great variety of parts for the industrial, commercial and aerospace markets. Part volumes are low to medium. Application - Automation of a Royal Master TG - 12 manual centerless

Air Tractor Achieves High Flying Productivity with VERNON Tool

POSTED: 10/28/2009

On any day in Olney, Texas, you are bound to see a dusty cowboy walking through town or in sharp contrast; you will more than likely also see a brightly colored, state-of-art firefighting plane soaring

Elgin Sweeper Keeps Ahead of Indoor Air Quality Curve

POSTED: 09/08/2009

Fume control practices increasingly have become a significant focus in welding shops nationwide as the enforcement date nears for the new, more stringent Occupational Health and Safety Administration (OSHA) regulations. As of May 31, 2010, shops that weld on stainless steel, alloy steel or hardfacing alloys containing chromium or use chromium-containing

Robotic Plasma Cutting

POSTED: 07/02/2009

BENEFITS High speed cutting Less heat-affected zone Cuts all metals including aluminum and stainless steel Produces quality bevel cuts for welding Follows part/shape contours Minimal cleanup Reduced part warpage Process versatility using tool changers PROCESS OVERVIEW Plasma cutting is a process where an ionized gas conducts electricity creating a hot, energized

Routing system reduces race kit car cost and improves quality

POSTED: 08/28/2008

Challenge Factory Five Racing, Inc., was faced with the challenge of trimming fiberglass and plastic reinforced kit car panels by hand using routers and trim fixtures. The hand trimming process and accidental fixture movement created inconsistencies in quality and contributed to a high reject rate. Solution KMT Robotic Solutions responded to

Waterjet Stripping System helps GE reduce cost and improve productivity

POSTED: 08/28/2008

Challenge For the past 12 years, GE Strother used a waterjet stripping machine with a closed loop filtering process to remove thermal sprayed coatings from jet engine components. Thermal coatings, made of ultra-fine grained metal alloys or ceramics, are applied to protect the base material of components that are exposed

Router Trimming system produces Class A surfaces

POSTED: 08/28/2008

Challenge Durakon Industries, headquartered in Lapeer, Mich., is the world’s leading supplier of vehicle protection and cargo management systems for original equipment manufacturers and the aftermarket. In trimming a variety of large, molded in color automotive exterior trim components, Durakon needed a robotic router trimming solution that could meet the

Trimming challenging materials with waterjet

POSTED: 08/11/2008

Challenge Plastics Unlimited is an Iowa-based company that manufactures custom thermoformed products including automotive and recreational vehicle trim, shipping pallets, packaging materials, covers and shrouds. Plastics Unlimited has also developed a unique,

Carbon Fiber Part Router Trimming

POSTED: 08/11/2008

Challenge PlasanUSA, a Vermont, USA, based manufacturer of custom carbon and fiberglass composite automotive components, is a major supplier of automotive fenders, hoods and roof panels for leading American sports cars. When Plasan (then Vermont Composites) won the business

Small Part Deburring

POSTED:

Problem: Intensive manual labor in a high temperature environment required to unload powdered metal parts from a press deburr and load into an oven for hardening. Solution: Design of a turnkey robotic system to automated the load/unload deburring process.  The operator is no longer required in the high temperature environment. 


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