Robot Safety and Risk Assessment Training Syllabus

 

ROBOT SAFETY STANDARD TRAINING - Day 1

Course Objective:
Students will be able to:

  • Understand basic safety guidelines for robotic applications
  • Identify key elements of the robot safety standard
  • Apply provisions of the standard in daily operations

Methodology:
Using narrated visual presentations, inform the students of the essential information contained in the current ANSI/RIA R15.06-2012 Robot Safety Standard, which includes the ISO standard.

Topical summary:

Session 1

  • General introduction to standards
    • Various types of standards oversight and review requirements
  • Overview of the R15.06 and Technical Reports
    • Part 1 – Manufacturer
    • Part 2 – Integrator, supplier, installer
  • Brief update on US and International Standards development work
  • Detailed explanation of key points in the standard
    • Comprehensive Risk Assessment
    • Functional safety
    • Definitions

Session 2

  • Detailed explanation of key points continued
    • Stakeholder responsibilities
    • Robot design requirements
    • Robot features
    • Application requirements

Session 3

  • Detailed explanation of key points continued
    • Integrated manufacturing systems (IMS)
    • Safeguarding procedures
    • Safeguarding methodology
    • Verification and validation
    • User responsibilities

RISK ASSESSMENT - Day 2

Course Objective:
Students will be able to:

  • Identify necessary tasks
  • Identify possible hazards
  • Use furnished matrix to determine risk reduction requirements
  • Reason possible solutions to reduce risk
  • Validate proposed solutions
  • Document the risk assessment

Methodology:
Using narrated visual presentations, guide students through each stage of a risk assessment that satisfies the requirements in the ANSI/RIA R15.06-2012 Robot Safety Standard, and called out in the RIA TR R15.306-2016.

Topical summary:

Session 1

  • Introduction to collaborative applications using robots
     
  • General introduction to Risk Assessment
    • Safety planning, design
    • Need for risk assessment
    • Sample robot cell
  • Organizing a risk assessment
    • Planning Room setup
    • Equipment needs
    • Selecting personnel participation

Session 2

  • Identify tasks
    • Using forms furnished determine what tasks are performed on the robot work cell
  • Identify hazards
    • Using forms furnished determine potential hazards
  • Determine risk reduction required
    • Using table in TR R15.306 determine what level risk reduction is necessary for each hazard
  • Determine hazards associated with each task
    • Using matrix in TR R15.306 determine what level safeguarding will be necessary for each task/hazard combination
  • Determine what safeguards will be appropriate to mitigate risk. Discuss possible options, necessary considerations
  • Validate safeguard selection
    • Using matrix in TR R15.306 determine if selected safeguard choice will be sufficient
  • Document risk assessment
    • Using sample forms, document decisions made in the risk assessment

ROBOT SAFETY TRAININGS

 


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